System overview
IVT In‑Line Vision Tunnel
Continuous-motion inspection with tracking and reject handling options
The IVT In‑Line Vision Tunnel is a solution architecture for inspecting packaged goods as they pass through a defined inspection zone. Multi-camera inspection coverage, tracking method, and reject handling are configured to the product, conveyor layout, and acceptance criteria.
Designed for production line speeds. Many applications support up to ~300 products per minute, but achievable rate depends on inspection requirements, lighting, product stability, and reject timing.
Common inspection tasks (application-dependent)
- Label presence and placement checks
- Barcode/QR reading and verification (as scoped)
- Code/date/lot reading where feasible (as scoped)
- Seal/cap feature checks (where applicable)
- Packaging defect checks based on defined criteria
How it works
- Products pass through the inspection zone in continuous motion.
- Cameras/readers/sensors capture required views and data.
- The system evaluates acceptance criteria and generates pass/fail results.
- Tracking/reject actions are executed as scoped (including confirmation sensing when required).
- Results are logged and exported via CSV; additional interfaces are added as options.
Data, logging & connectivity
Standard
- Pass/fail logging
- CSV export
Optional (scope-dependent)
- Image capture/storage (fails and/or sampling)
- Database/MES hooks
- Fieldbus: EtherNet/IP, Modbus, OPC UA, EtherCAT
- PLC I/O handshakes with upstream/downstream equipment
- Dashboards/alarms and reject reason codes when configured
What’s included vs optional
Typical included scope
- Tunnel frame/inspection zone provisions
- Configured inspection routine tied to acceptance criteria
- Standard pass/fail logging and CSV export
Common options
- Encoder/sensor tracking for complex conveyor transfers
- Reject device integration (knock-off/diverter/air blast) and reject confirmation sensing
- Washdown/stainless configurations when required by the environment
- Remote support options
- Image storage and database integration
Talk to us about your application
Share product details, inspection requirements, line speed, and reject handling needs. SSI will scope coverage, tracking, and integration.